From Foam Waste to Value: Uzbekistan Factory’s Recycling Success with GENMAX
Is foam waste piling up in your factory? Disposing of it only increases costs and hurts your bottom line. What...
Foam Rebonding Machine Recycling Equipment (With Steam)
The RF Foam Rebonding Machine recycles foam waste from conversion plants. It rebonds chips into blocks. Crushed foam goes into the optional silo. Then, it moves to the weight box. The team sends set amounts to the mixing tank. After that, they enter two molds: rectangle or cylinder for hot press and steam. Manufacturers can make the rebonded blocks into many end products. This Foam Rebonding Machine has an electric control panel. It has a weight display and a metering system. This controls the dosage of chemicals and steam.
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Foam Rebonding Machine in action at our Central Asian customer’s facility in Uzbekistan
RF02 Foam Rebonding Machine in Action
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Impressive 900kg/hr processing capacity with single-operator functionality
Matching Foam Shredding Machine - PS3878
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Foam Recycling Equipment Working Process
- OPTIONAL
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High efficiency Two Sided Mould
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Material Auto-feeding
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Automatic Glue Spray
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Boiler(Standard: Diesel and Electric/Gas Available)
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Top Weighting Stock Bin
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Material Silo
- CUSTOMIZABLE
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Mould Tank Size
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Capacity of Boiler(Standard：200L)
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Adjustable Size Mold
WHAT WE OFFER
Foam Rebonding Machine Features Overview
Steam is introduced from the bottom of the mold
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Platform and stair case for easy operation and maintenance
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Mixing capacity of 200 kg. at a single time
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Applications of Rebonded Foams
High-density rebonded foam
High-density rebonded foam offers exceptional strength for intensive-load applications like sports floors and industrial subfloors. Its dense structure ensures durability while minimizing wear.
Medium-density rebonded foam
Medium-density rebonded foam balances flexibility and strength for comfort and protection. Used in furniture, sound insulation, and packaging, it provides durability and comfort at reasonable cost.
Low-density rebonded foam
Low-density rebonded foam offers flexible properties for less demanding applications like packaging, filling, and sound insulation with easy installation.
Shock absorption&vibration damping
Rebonded foams provide essential shock absorption and vibration damping in subfloors, sports surfaces, and anti-drumming mats. They also excel in sound insulation, offering impact resistance and stability for safety.
Packaging materials
Rebonded foams protect heavy and fragile products during transport with superior compression resistance and flexibility. They effectively absorb shock and vibration, minimizing damage to valuable items.
Furniture and seating comfort
Rebonded foams provide durable seat cushions and mattresses, combining strength with comfort for long-term use. Their recycled materials enhance furniture sustainability while maintaining quality.
Testimonials
What Our Customers Say
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Packaging And Shipping
Foam Rebonding Machine Technical Specification
|
Model |
RF02 |
RF02-2 |
RF02-2 |
|---|---|---|---|
|
Mixing Tank Capacity |
10m³ |
10m³ |
10m³ |
|
Mixing Speed |
16RPM |
16RPM |
16RPM |
|
Output |
10-15PCS/8H |
20-25PCS/8H |
35-45PCS/8H |
|
Capacity of Boiler |
200L |
200L |
200L |
|
Top Weighing Stock Bin |
No |
No |
Yes |
|
Mold Tank Quantity |
1 |
2 |
2 |
|
Foam Density |
50 to 150 kg/m³ |
50 to 150 kg/m³ |
50 to 150 kg/m³ |
|
Maximum Oil Jar Pressure |
12T |
12T |
12T |
|
Number of Oil jar |
1 units |
2 units |
2 units |
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Most Popular Questions
What types of foam waste can be processed?
Our machines handle all types of polyurethane foam waste including mattress scraps, furniture foam offcuts, carpet padding waste, and automotive foam components.
What heating system comes standard with the machine?
All machines come standard with a 200L diesel boiler system. If diesel is not convenient for your facility, we can upgrade to an electric boiler. The electric boiler option is popular for indoor installations or areas with diesel restrictions.
How long does each production cycle take?
A complete cycle takes 15-25 minutes depending on block size and desired density. With dual mold systems, effective cycle time is reduced to 8-12 minutes per block.
What density ranges can be achieved?
Our machines produce rebonded foam with densities from 50 kg/m³ (lightweight applications) to 150 kg/m³ (heavy-duty industrial use). Density is easily adjustable through pressure and chemical ratio controls.
What chemical additives are required?
Standard production uses MDI prepolymer and amine catalyst. We provide supplier recommendations and technical specifications for optimal results.
Do you provide operator training?
Yes, we include 40 hours of comprehensive operator training covering machine operation, maintenance procedures, troubleshooting, and safety protocols.
Can you customize the machine for specific requirements?
Yes, we specialize in customized solutions. Our engineering team provides customized solutions within 72 hours of receiving detailed requirements.
What is the lead time for delivery after placing an order?
The lead time typically ranges from 30 to 90 days, depending on the model and order specifications. We will provide an estimated delivery date upon order confirmation.
Do you provide after-sales support?
Yes, we offer extensive after-sales support, including technical assistance, maintenance services, and access to spare parts to ensure the longevity of your Tape Edge Machines.
Can you provide references or testimonials from previous customers?
Absolutely! We can provide references and testimonials from our satisfied customers to demonstrate the reliability and performance of our Tape Edge Machines.
