18
Mar
From Foam Waste to Value: Uzbekistan Factory’s Recycling Success with GENMAX
Foam waste piling up in your factory? Throwing it away only adds to costs and hurts your bottom line. What if ...
Foam Rebonding Machine Recycling Equipment (With Steam)
The RF Foam Rebonding Machine recycles foam waste from conversion plants. It rebonds chips into blocks. Crushed foam goes into the optional silo. Then, it moves to the weight box. The team sends set amounts to the mixing tank. After that, they enter two molds: rectangle or cylinder for hot press and steam. Manufacturers can make the rebonded blocks into many end products. This Foam Rebonding Machine has an electric control panel. It has a weight display and a metering system. This controls the dosage of chemicals and steam.
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Foam Rebonding Machine Working Process
Materials
Mould
OPTIONAL
Standard PU Foam
Square
- Automatic glue spray
- Boiler(Diesel（standard） /electric / Gas)
- Top weighting stock bin
High Resilience Foam
Cylindrical
Customizable
Mould Tank Size
Viscoelastic Foam
WHAT WE OFFER
Foam Rebonding Machine Features Overview
Steam is introduced from the bottom of the mold
Platform and stair case for easy operation and maintenance
Mixing capacity of 200 kg. at a single time
Applications of Rebonded Foams
High-density rebonded foam
High-density rebonded foam offers exceptional strength for intensive-load applications like sports floors and industrial subfloors. Its dense structure ensures durability while minimizing wear.
Medium-density rebonded foam
Medium-density rebonded foam balances flexibility and strength for comfort and protection. Commonly used in furniture, sound insulation, and light packaging, it provides optimal durability and comfort at a reasonable cost.
Low-density rebonded foam
Low-density rebonded foam offers lighter, more flexible properties for less demanding applications. Used in temporary packaging, decorative filling, and basic sound insulation, its reduced weight enables easy processing and installation.
Shock absorption&vibration damping
Rebonded foams provide essential shock absorption and vibration damping in subfloors, sports surfaces, and anti-drumming mats. They also excel in sound insulation, offering impact resistance and stability for safety.
Packaging materials
Rebonded foams protect heavy and fragile products during transport with superior compression resistance and flexibility. They effectively absorb shock and vibration, minimizing damage to valuable items.
Furniture and seating comfort
Rebonded foams provide durable seat cushions and mattresses, combining strength with comfort for long-term use. Their recycled materials enhance furniture sustainability while maintaining quality.
Testimonials
What Our Customers Say
31
Jul
GENMAX Fuels Portugal’s Foam Cutting Efficiency
Portugal’s mattress industry is known for quality and innovation. Cutting foam materials precisely is very imp...
10
Aug
Mexican Foam Producers Choose GENMAX
Mexico's manufacturing sector continues to strengthen its position as a global production hub, with the polyur...
Packaging And Shipping
Models
|
Model |
RF02 |
RF02-2 |
RF02-2 |
|---|---|---|---|
|
Mixing Tank Capacity |
10m³ |
10m³ |
10m³ |
|
Mixing Speed |
16RPM |
16RPM |
16RPM |
|
Output |
10-15PCS/8H |
20-25PCS/8H |
35-45PCS/8H |
|
Capacity of Boiler |
100L |
200L |
200L |
|
Top Weighing Stock Bin |
No |
No |
Yes |
|
Mold Tank Quantity |
1 |
2 |
3 |
|
Content |
Content |
Content |
Content |
Most Popular Questions
What makes the steam version special?
The steam version produces foam 5 times faster than regular versions, creates higher quality foam with better tensile strength, provides high-temperature sterilization, and features automatic mold opening.
How to choose the density?
Two factors determine the density: first, the density and particle size of the broken sponge input material; second, the ratio of sponge to glue, which needs to be calculated for each production run.
Where is the glue added in the process?
The glue is added to the mixing tank on the top of the machine. In the standard setup, glue is poured manually while adding the sponge and stirring to ensure more even distribution.
How is the machine controlled?
The RF02 features electronic adjustments via a touchscreen interface for all parameters, with automatic adjustment capabilities and recipe storage for consistent production.
Can different types of foam waste be processed?
Yes, the RF02 can process various types of polyurethane foam waste from different sources.
What types of products can be made from the rebonded foam?
Rebonded foam is used for carpet underlay, packaging, acoustic insulation, gymnastic mats, furniture components, sports equipment, and other cushioning applications.
What components make up a complete rebonding production line?
A typical line includes a shredding machine (foam crusher), a mixer, and the rebonded foam-making machine.
What is the lead time for delivery after placing an order?
The lead time typically ranges from 30 to 90 days, depending on the model and order specifications. We will provide an estimated delivery date upon order confirmation.
Do you provide after-sales support?
Yes, we offer extensive after-sales support, including technical assistance, maintenance services, and access to spare parts to ensure the longevity of your Tape Edge Machines.
Can you provide references or testimonials from previous customers?
Absolutely! We can provide references and testimonials from our satisfied customers to demonstrate the reliability and performance of our Tape Edge Machines.
