22
Sep
Mexican Mattress Factory Boosts Edge Finishing Efficiency with GENMAX FB3
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Mattress Overlock Flanging Machine
The KB Series Heavy-Duty Flanging Machine for Mattress is a high-speed, automatic solution for sewing ultra-thick mattress panels up to 90 mm. Equipped with heavy-duty sewing heads, a reinforced presser foot, and a HO HSING servo motor, it delivers precise stitching at speeds of up to 4,500 rpm. Ideal for mattress, upholstery, and home textile applications, it handles both thick and non-woven materials with ease. Key features include automatic presser foot lifting, encoder-controlled needle positioning, and a cut-material vacuum removal system with waste pipes and an air gun for easy cleaning. Durable and efficient, it ensures high-quality flanging with minimal downtime.
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KINGTEX Sewing Head
Max Sewing Thickness: 70mm
JUKI Sewing Head
Max Sewing Thickness: 90mm
WHAT WE OFFER
Mattress Flanging Machines Features Overview
Handles Extra Thick Fabrics
Flanging and overlocking up to 60-90mm, perfect for heavy-duty mattress panel production.
High-Speed Sewing
Achieves up to 4500RPM for fast, efficient overlock sewing, boosting your output and productivity.
Durable, Industrial Build Quality
Built to last with strong parts and two needle bars, designed for heavy daily use and continuous operation.
Advanced Sewing Head Options
Equipped with 100% original Japanese Pegasus or JUKI 6900 sewing heads, ensuring reliable, high-quality stitching across all fabric types.
Automatic & User-Friendly
Features automatic oil supply, presser foot lift (up to 35mm), thread trimmer, and waste output system for seamless, easy operation and maintenance.
Smart Controls
Uses real HO HSING or Taiwan HELI motors with smooth speed control and positioning sensor for precise, consistent stitching.
Heavy Duty Sewing Head
Mattress Flanging Machines Technical Specification
|
MODEL |
KB1A |
KB3K |
KB4 |
KB4A |
KB6A |
|---|---|---|---|---|---|
|
Max Sewing Thickness |
60mm |
70mm |
70mm |
80mm |
90mm |
|
Type Of Sewing Head |
Re-model of Domestic Head |
KINFTEX |
JUKI 6900---6916 |
PEGASUS |
JUKI 6900 |
|
Press Foot Lift |
12mm |
15mm |
15mm |
15mm |
35mm |
|
Number of Sewing Threads |
4thread |
4thread |
5thread |
4thread |
5thread |
|
Feeding Method |
Pressfoot |
Pressfoot |
Belt |
Pressfoot |
Belt |
|
Motor Power |
600W |
550W |
550W |
550W |
750W |
|
Flanging Width |
25mm |
15/25/30/35mm |
25mm |
15/25/30mm |
25mm |
|
Air Pressure |
0.4-0.8Mpa |
0.4-0.8Mpa |
0.4-0.8Mpa |
0.4-0.8Mpa |
0.4-0.8Mpa |
|
Needle Bar Type |
Double Bar |
Double Bar |
Double Bar |
Double Bar |
Double Bar |
|
Max Sewing Speed |
3000RPM |
3000RPM |
3000RPM |
3000RPM |
4500RPM |
Testimonials
What Our Customers Say
22
May
Elevate Mattress Edge Quality in Portugal with GENMAX FB5
Meeting Portugal’s Mattress Edge Finishing Demands
Mattress manufacturers in Portugal face key challenges i...
22
Jun
How a Mexican Mattress Startup Boosted Production and Quality with GENMAX FB3
Overcoming Startup Challenges in Mattress Edge Finishing
A new mattress company in Mexico faced common star...
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Packaging And Shipping
Most Popular Questions
What is a mattress flanging machine?
It’s a specialized sewing machine used in mattress production to stitch border material to the top and bottom panels, creating reinforced edges that can then be attached to the mattress sides.
Why is flanging important in mattress manufacturing?
Flanging strengthens the mattress structure, prevents fabric unraveling, improves appearance, and prepares panels for final assembly.
What are the main components of a flanging machine?
Sewing head (needle, bobbin, thread system)
Needle assembly (needle, presser foot, feed dogs)
Thread tension mechanism
Fabric feeding system (rollers, belts, guides)
Control panel (stitch length, speed, tension)
Frame & table (support and work surface)
How does a flanging machine work?
Setup (load needle, bobbin, adjust tension)
Feed mattress panels through the machine
Stitch border material to edges
Inspect and adjust for quality
What benefits does it provide?
Stronger, more durable mattresses
Smooth, professional-looking edges
Faster production with automation
Lower labor costs and fewer errors
Flexibility for different fabrics and stitch types
What should I consider before buying one?
- Mattress size range you produce
- Desired flange width and stitch type
- Production volume (small vs. large scale)
- Features needed (corner sewing, programmable patterns, etc.)
- Maintenance and ease of operation
What is the warranty period for your flanging machines?
We provide a standard warranty period of 12 months from the date of installation, covering any manufacturing defects and ensuring customer satisfaction.
What is the lead time for delivery after placing an order?
The lead time typically ranges from 30 to 90 days, depending on the model and order specifications. We will provide an estimated delivery date upon order confirmation.
Do you provide after-sales support?
Yes, we offer extensive after-sales support, including technical assistance, maintenance services, and access to spare parts to ensure the longevity of your Tape Edge Machines.
Can you provide references or testimonials from previous customers?
Absolutely! We can provide references and testimonials from our satisfied customers to demonstrate the reliability and performance of our Tape Edge Machines.
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